Print Genius 150
Powder Bed Fusion Technology
The dual laser solution of the 150 family: Print Genius 150 is an innovative additive system based on Powder Bed Fusion technology, based o n Prima Additive’s 150 platform, which features a cylindrical working volume of Ø150mm and H = 160mm.
In its standard version, the machine features a laser configuration with two 300W infrared lasers that operate simultaneously on the same work area, thus reducing part build times.
The system has optimized gas flow for minimum nitrogen or argon consumption and material can be changed in less than two hours thanks to modular components.
Like the other machines in the 150 Series, it is equipped with a system for adjusting the focal point of the laser beam as required, so that parameters are always optimized to suit the application. It also has a dual pre-heating system that allows the surface of the powder bed to be heated both from above and below via a heated plate, thus allowing the powder bed to reach a temperature of up to 300°C.
The high-speed coaxial pyrometer monitors the temperature in real time and 2 cameras monitor the process and the powder bed. The system has open parameters, suitable for process and material research and development.
To reduce the waste of materials, especially when carrying out research on new alloys or processing precious metals, it is possible to install a plate reduction to narrow the area of both the building cylinder and the powder feeding cylinder, bringing the building area to a customized size according to needs, reaching up to a minimum of Ø 30 mm (H = 80 mm). The reduction kit is removable, thus allowing you to use the entire work area or the reduced one depending on application needs.
Print Genius 150 Double Wavelength
Print Genius 150 is also available in a “Double Wavelength” version. What makes this machine unique is the innovative configuration of the laser sources: Print Genius 150 Double Wavelength is equipped with a 300W infrared laser and a 200W green laser, which can operate alternately on the same work area. This makes it possible to process both alloys that can conventionally be processed using infrared lasers (steel alloys, aluminum, titanium nickel, cobalt chrome), as well as pure copper or other highly reflective materials with the green laser.
Laser configuration:
- Standard version: 2x single mode IR fiber lasers with 300W power and 100% overlap area.
- Double Wavelength version: 1x single mode fiber laser in IR with 300W power + 1x green fiber laser with 200W power
A single line width of 0.1mm and minimum layer thickness of 0.02mm can be achieved for high precision. A reliable and compact 3-axis optical scanning system, offering high processing speeds and various scanning strategies.
Intuitive, intelligent control software allows rapid orientation of parts and defining of machine functions by the operator. With an open, easy-to-use process parameter management tool, you can also change key print parameters, select your scanning strategy and export machine-readable files.
The system is equipped with a filter unit for recirculating gas within the working area. The filter unit maintains a high level of cleanliness and is easily adjustable thanks to the control installed on the interface. Gas flow within the chamber can be modified to optimise flow as required.
- Building volume: Ø 150mm; h=160mm
- Layer thickness: 0.02 – 0.12mm
- Laser: 2 x 300W IR or 1x 300W IR + 1x 200W Green fiber laser
- Laser spot diameter: 45 - 100μm (adjustable focus position)
- Heated platform: Up to 300°C
Materials
Stainless steel, maraging steel, high-temperature nickel alloy (inconel), titanium alloy, cobalt chrome alloy, aluminum alloy, high strength steel, copper alloy, pure copper.
Prima Additive helps you choose the right material for each application
Prima Additive recommends and offers a wide range of metallic powders, tested to ensure product quality and repeatable mechanical properties. The process parameters were fine-tuned to the specifications and behavior of the powders during printing, enabling excellent (re)production of the components. Thanks to its portfolio of services, Prima Additive can provide support to customers to evaluate and select the most suitable powder for their applications and needs.
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Powder Bed Fusion
Software for PBF
Software for Powder Bed Fusion technology
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Powder Bed Fusion
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Powder Bed Fusion technology
Green Laser for Powder Bed Fusion Technology.
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